MEA203C
Remove and install advanced aircraft electrical system components

This unit of competency is part of the Avionic Certificate IV AME training pathway, and of the Mechanical Aircraft Maintenance Engineer licensing pathway. It covers the competencies required for the removal and installation of electrical system components of the more advanced types of both fixed and rotary wing aircraft that have both AC and DC electrical systems. The unit is used in workplaces that operate under the airworthiness regulatory systems of the ADF and CASA. Where a CASA licensing outcome is sought this unit forms part of the CASA requirement for the granting of the chosen Aircraft Maintenance Engineer Licence under CASR Part 66, in accordance with the licensing provisions in Section 3, Assessment Guidelines.

Application

This unit requires application of hand skills and the use of maintenance documentation/publications in the removal and installation of advanced aircraft electrical AC and DC system components.

Applications include fixed and rotary wing aircraft that have both AC and DC electrical systems.


Prerequisites

MEA201B

Remove and install miscellaneous aircraft electrical hardware/components


Elements and Performance Criteria

1. Remove AC and DC aircraft electrical system components

1.1. System is rendered safe and prepared in accordance with the applicable maintenance manual and isolation tags are fitted where necessary to ensure personnel safety

1.2. Electrical component removal is carried out in accordance with the applicable maintenance manual

1.3. Required maintenance documentation is completed and processed in accordance with standard enterprise procedures

1.4. Removed components are tagged and packaged in accordance with specified procedures

2. Install AC and DC aircraft electrical system components

2.1. Electrical components to be installed are checked to confirm correct part numbers, modification status, serviceability and shelf life

2.2. Physical installation of electrical components is performed in accordance with the applicable maintenance manual, ensuring appropriate adjustment/alignment with mechanical interface is carried out

2.3. System is reinstated to correct operational condition in preparation for testing, as necessary

2.4. Required maintenance documentation is completed and processed in accordance with standard enterprise procedures

Required Skills

Required skills

Look for evidence that confirms skills in:

identifying/locating:

DC power regulation, distribution and control systems and components, i.e. regulators and bus bars

AC power regulation, distribution and control systems and components, i.e. generator control units

various types of inverters and transformer rectifier units

gas turbine and piston engine ignition and starting systems and components

batteries (lead acid and nickel cadmium) and associated mounting equipment including related anti-vibration aids and battery temperature monitoring systems

flight control servo actuating devices, i.e. AC and DC electro-mechanical, electro-pneumatic, electro-hydraulic, duplex servomotors, power control units and trim control devices

electrical components of aircraft systems, such as air cycle air conditioning, anti-icing and de-icing, landing gear, anti-skid, flight control, master and central warning, fuel storage and distribution, external and internal lighting, fire warning and extinguishing and engine/propeller control

correctly connecting:

DC generators

star or delta alternators to star and delta loads

starter generators

AC motors

polyphase motors

applying relevant OHS practices

Required knowledge

Look for evidence that confirms knowledge of:

component attachment methods

connection of hardware and plugs

relevant OHS practices

the use of approved maintenance documentation and aircraft publications relating to AC and DC electrical systems

properties of permanent magnets

precautions for the care and storage of permanent magnets

bonding of aircraft components and lightning protection

general construction, operating characteristics and applications for aircraft:

generators

alternators

AC and DC motors

transformer rectifier units

rotary and static inverters

batteries

linear and rotary actuators

relevant maintenance manuals

relevant regulatory requirements and standard procedures

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to remove and install components of advanced DC and AC electrical systems while observing all relevant safety precautions.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that cleanliness requirements and safety precautions applicable to the system being maintained are fully observed, understood and complied with, as well as work practices associated with electrostatic sensitive devices.

Evidence of transferability of skills and knowledge related to removal and installation is essential. This is to be demonstrated by application across a range of aircraft major electrical system components encompassing electrical with mechanical interface, installations that require alignment and/or adjustment, mechanical or electrical. An understanding of the attachment methods, connection of hardware, and the need for adjustment or rigging and system operation as they relate to the work must be demonstrated before undertaking any action. The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor, that the relevant elements of the Unit of Competency are being achieved under routine supervision on at least one component from each of Groups 1 to 6 and on three components from Group 7, as listed in the Range Statement. This shall be established via records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide.

Context of and specific resources for assessment

Competency should be assessed in the work environment, using tools and equipment specified in maintenance manuals. It is also expected that general-purpose tools, test and ground support equipment found in most routine situations would be used where appropriate.

Method of assessment

Guidance information for assessment

Individuals being assessed who have already attained MEA202C Remove and install basic aircraft electrical system components, will have covered a significant amount of the skill and knowledge requirements for this unit plus part of the Performance Criteria for Elements 1 and 2 and associated Range Statement items. Log of Industrial Experience and Achievement records relating to MEA202C Remove and install basic aircraft electrical system components may be accepted as also meeting the evidence requirements for this unit in the applicable areas.

Guidance information in MEA202C Remove and install basic aircraft electrical system components, regarding MEA274A Maintain basic light aircraft electrical systems and components, should also be taken into consideration and the attainment of MEA277A Maintain twin engine aircraft electrical systems and components, would significantly increase the extent of coverage of Range Statement variables. Log of Experience and Achievement records relating to MEA274A Maintain basic light aircraft electrical systems and components and MEA277A Maintain twin engine aircraft electrical systems and components may also be accepted as meeting the evidence requirements for this unit in the applicable areas.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Note

Range statements listed below are numbered to facilitate specification of the assessment requirements included in the Evidence Guide

Electrical system components

Electrical components include:

1. DC and AC power generation and distribution system components, including generators and related multi-sourced DC power generation, starter generators alternators and regulation, control and distribution system components

2. Transformer rectifier units and/or inverters

3. Batteries and related bus tie or interlock system components and battery temperature monitoring systems

4. Motors and actuators

5. Components of gas turbine and/or piston engine ignition and starting systems (depending on enterprise requirements)

6. External/internal lights

7. Electrical components of specific electrical systems, such as air cycle air conditioning, combustion heaters, equipment cooling, anti-icing and de-icing, landing gear, anti-skid, flight control, master and central warning, fuel storage and distribution, fire warning and extinguishing and engine/propeller control

Application of this unit may relate to:

scheduled or unscheduled maintenance activities

individual or team related activities

Procedures and requirements

Refer to industry standard procedures specified by manufacturers, regulatory authorities or the enterprise


Sectors

Aviation maintenance


Co-Requisites

Not applicable


Employability Skills

This unit contains employability skills.


Licensing Information

Not applicable.